Risevoic
Process Engineer
Company : Poly-America
Location : Grand Prairie, TX, 75051
Job Type : Full Time
Date Posted : 14 January 2026
Overview
Poly-America, L.P. is currently seeking a Process Engineer to join our Process Improvement Department. Poly-America produces several lines of polyethylene products including high quality trash bags, construction and agricultural films.
Dedicated to providing the highest quality polyethylene products, our team of chemical, mechanical, electrical and process engineers is at the forefront of modern plastics technology. The company’s innovative design team is responsible for several technological breakthroughs in blown-film extrusion and bag making. We also maintain one of the most sophisticated on-site labs in the plastics industry.
Responsibilities
Process Engineers at Poly-America are responsible for monitoring, controlling, evaluating and improving blown film extrusion and converting.
- Ensure production lines are operating within established parameters. Determine main cause of process variation and drive corrective action.
- As directed by the plant manager, coordinate with corporate process engineering group to execute changes to process and procedures in order to reduce variability, reduce manufacturing costs, improve product quality, and improve operating efficiency.
- Provide leadership, technical support and training to operations and maintenance employees on established processes, implementation of new procedures and equipment upgrades, and analytical problem solving techniques.
- Monitor and maintain machine control records equipment condition to ensure high performance and run-time.
- Document, recommend, and implement process and procedural proposals based on a combination of data analysis and process reviews.
Qualifications
- A Bachelor’s Degree in Engineering.
- Process or industrial engineering experience is a plus.
- A strong desire to manage projects and processes from conceptualization to implementation.
- The ability to drive process solutions by working with leadership in the other relevant engineering, maintenance, and production groups.
- Statistical Process Control knowledge.
Successfully passing a drug screen is required for this position.
Poly-America offers competitive compensation packages including Medical/Dental, paid vacations and holidays, and 401(K).
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Frequently asked questions
Grand Prairie’s plastics sector, including firms like Poly-America, shows steady demand for process engineers skilled in polyethylene production. Candidates with expertise in blown-film extrusion and process optimization typically face moderate competition, reflecting regional industry growth and specialized skill needs.
Process engineers aiming for roles at Poly-America or similar companies in Texas benefit from certifications in Six Sigma, Lean Manufacturing, or plastics processing technologies. Local technical colleges and industry bodies often offer relevant courses enhancing practical skills in process control and extrusion.
Mastery of statistical process control, troubleshooting extrusion equipment, and data-driven process improvement are core skills. Familiarity with chemical, mechanical, and electrical engineering principles tailored to polyethylene film production can set candidates apart in process engineering careers.
Starting roles focus on process monitoring and data analysis. With experience, engineers typically progress to lead roles that involve cross-functional coordination, project management, and process innovation, eventually moving into senior or managerial positions overseeing multiple production lines or plants.
Process engineers in Grand Prairie generally earn between $75,000 and $95,000 annually, influenced by expertise in film extrusion and process optimization. Competitive benefits packages can further enhance total compensation, especially with companies like Poly-America investing in employee growth.
Process engineers at Poly-America play a crucial role in advancing blown-film extrusion technology by collaborating with design teams and corporate engineering groups. They contribute through analytical problem-solving, equipment upgrades, and implementing process enhancements that drive product quality.
Poly-America offers a unique environment combining a sophisticated on-site lab with a multidisciplinary engineering team. This fosters innovation in plastics technology, providing process engineers with opportunities to engage in cutting-edge blown-film extrusion and bag-making advancements.
Common issues include process variability, machine downtime, and quality fluctuations. Tackling these requires a strong grasp of control parameters, swift root-cause analysis, and collaboration with maintenance teams to implement corrective actions, thereby optimizing run-time and product consistency.
Grand Prairie’s industrial work culture emphasizes teamwork, continuous improvement, and safety compliance. Process engineers at Poly-America benefit from collaborative problem-solving environments and strong support for professional development, aligning with local manufacturing community values.
Projects often involve redesigning process steps to reduce costs or variability, implementing new equipment or procedures, and training teams on updated best practices. Engineers oversee data collection, analysis, cross-department communication, and final validation to ensure sustainable process improvements.